长沙理工大学学报(自然科学版)
45 t-40 m门座起重机臂架及平衡系统优化与仿真分析
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作者单位:

(1. 长沙理工大学 机械与运载工程学院 ,湖南 长沙 410114;2. 湖南中铁五新重工有限公司 ,湖南 长沙 410323)

作者简介:

通讯作者:

毛聪(1975—)(ORCID:0009-0009-1801-6776),男,教授,主要从事智能制造、精密加工工艺与装备、现代工程装备结构设计方面的研究。E-mail:maocong315@aliyun.com

中图分类号:

TH213.4

基金项目:

国家自然科学基金项目(52275405);湖南省科技计划项目(2023RC1078、2025ZYQ142);长沙市科技计划项目(kh2301003)


Optimization and simulation analysis of boom and balance system of 45 t-40 m portal crane
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(1. College of Mechanical and Vehicle Engineering , Changsha University of Science & Technology , Changsha 410114, China;2. Hunan China Railway Wuxin Heavy Industry Co .,Ltd., Changsha 410323, China)

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    摘要:

    【目的】门座起重机是港口物料装卸的核心设备,其臂架及平衡系统设计直接影响整机运行性能与能耗。本文旨在优化臂架及平衡系统铰点位置、杆长及配重质量,从而达到减小吊重垂直落差、降低臂架及平衡系统未平衡力矩波动的目的。【方法】首先,以变幅过程中吊重垂直落差与系统未平衡力矩变化量最小为目标函数,以系统铰点位置、杆长及配重质量为优化设计变量,结合实际工况的边界约束与性能约束,构建臂架及平衡系统的优化数学模型。随后,采用遗传算法并结合 MATLAB 编程对该模型进行优化求解,以获得最优设计参数。最后,构建臂架及平衡系统多体动力学模型,并利用 ADAMS软件对其进行变幅仿真分析。【结果】优化后的吊重垂直落差相比于优化前的减小了 17.65%,臂架及平衡系统未平衡力矩变化量减小了83.26%。吊重垂直落差的仿真数据与理论数据高度吻合,证明了数学模型是可信的。在此基础上,分析了各杆件连接铰点载荷随臂架变幅的变化规律,为后续臂架及平衡系统的详细设计提供了理论依据。【结论】本优化设计显著降低了起重机在变幅过程中的能耗,为港口装卸设备的后续结构设计提供了技术支撑。

    Abstract:

    [Purposes ] Portal cranes are the core equipment for material handling in ports,and the design of their boom and balance system has a direct impact on the operating performance and energy consumption of the whole machine.This paper aims to optimize the position of the hinge point,the length of the rod,and the mass of the counterweight of the boom and balance system,so as to reduce the vertical drop of the lifting weight and the variation of the unbalanced moment of the boom and balance system.[Methods] With the objective function of minimizing the vertical drop of the lifting weight during the luffing process and minimizing the variation of the unbalanced moment of the system,the position of the hinge point,the length of the rod,and the mass of the counterweight were used as the optimization design variables.According to the boundary constraints and the performance constraints of the actual working conditions,the optimized mathematical model of the boom and the balance system was established.Moreover,genetic algorithm and MATLAB programming were used to optimize and solve the model,so as to obtain the optimum design parameters.Finally,the multi -body dynamics model of the boom and balance system was developed,and ADAMS software was applied to simulate and analyze the luffing process of the boom and balance system.[Findings] Compared with that before optimization,the vertical drop of the lifting weight after optimization is reduced by 17.65%,and the variation of the unbalanced moment of the boom and balance system is reduced by 83.26%.The simulation data of the vertical drop of the lifting weight is highly consistent with the theoretical data,which proves that the optimized mathematical model is credible.On this basis,the change rule of the load at the connecting hinge point of each rod with the luffing of the boom is analyzed,which provides a theoretical basis for the detailed design of the subsequent boom and balance system. [Conclusions ] The optimized design significantly reduces the energy consumption of the crane luffing process and provides technical support for the subsequent structural design of port handling equipment.

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引用本文

毛聪,何泽宇,张维友,等.45 t-40 m门座起重机臂架及平衡系统优化与仿真分析[J].长沙理工大学学报(自然科学版),2025,22(5):171-182.
MAO Cong, HE Zeyu, ZHANG Weiyou, et al. Optimization and simulation analysis of boom and balance system of 45 t-40 m portal crane[J]. Journal of Changsha University of Science & Technology (Natural Science),2025,22(5):171-182.

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  • 收稿日期:2025-03-27
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  • 在线发布日期: 2025-11-27
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