长沙理工大学学报(自然科学版)
三腔液压缸-流量再生能量回收系统节能研究
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(1. 成都理工大学 机电工程学院 ,四川 成都 610059;2. 西安交通大学 机械工程学院 ,陕西 西安 710049;3. 四川邦立重机有限责任公司 ,四川 泸州 646000)

作者简介:

通讯作者:

李超(1989—)(ORCID:0000-0003-2079-076X),男,副教授,主要从事机构学与新型传动技术、机器人及机器视觉应用技术方面的研究。E-mail:lichaoscu@163.com

中图分类号:

TH137.7;TK02

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Energy saving research on energy recovery system based on three -chamber hydraulic cylinder and flow regeneration
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Affiliation:

(1. School of Mechanical and Electrical Engineering , Chengdu University of Technology , Chengdu 610059, China; 2. School of Mechanical Engineering , Xi’an Jiaotong University , Xi’an 710049, China; 3. Sichuan Bonny Heavy Machinery Co ., Ltd., Luzhou 646000, China)

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    摘要:

    【目的】针对液压抓料机动臂在下降阶段的重力势能浪费严重的问题,提出一种三腔液压缸 -流量再生能量回收系统,旨在提升液压系统的能量利用效率。【方法】基于气液转换与流量再生原理,设计集成三腔液压缸与蓄能器的能量回收系统。建立系统数学模型对 40 t型液压抓料机进行理论分析,运用 AMESim 仿真平台构建原系统、三腔液压缸能量回收系统、三腔液压缸 -流量再生能量回收系统,以及搭建的试验平台进行验证。采用主泵能耗、能量回收率和节能率等指标对三种系统进行定量对比分析。【结果】原系统主泵能耗为280.2 J,而三腔液压缸 -流量再生系统的能耗降至 152.7 J,节能率为 45.50%。此外,蓄能器在动臂下降阶段储存 107.9 J能量,通过流量再生机制减少主泵流量需求,主泵压力由原系统伸出阶段的 2.4 MPa和收缩阶段的 1.7 MPa分别降至流量再生阶段的 1.9 MPa和0.0 MPa,三腔液压缸 -流量再生能量回收系统在动臂下降阶段的能量回收率为 67.06%,节能率为 45.50%,系统整体能量利用率优化显著。【结论】三腔液压缸 -流量再生能量回收系统具有较好的节能效果。本文不仅为工程机械能效提升提供了有效的技术方案,更为液压系统能量回收研究贡献了新思路。

    Abstract:

    [Purposes ] To avoid the severe waste of gravitational potential energy during boom lowering in the hydraulic gripper machine,this study proposed an energy recovery system (ERS) based on a three -chamber hydraulic cylinder and flow regeneration to enhance the hydraulic system’s energy utilization efficiency.[Methods] The ERS was developed through the integration of three -chamber hydraulic cylinders and accumulators based on gas -liquid conversion and flow regeneration principles.Theoretical analysis was conducted on the 40 t hydraulic gripper machine by establishing a systematic mathematical model,and the AMESim simulation platform was used to construct the original system,the three -chamber hydraulic cylinder -based ERS,and the ERS based on the three -chamber hydraulic cylinder and flow regeneration.The test platform established was also used for verification.The three systems were quantitatively compared and analyzed using indicators such as the energy consumption of the main pump,the energy recovery rate,and the energy saving rate.[Findings] The main pump energy consumption of the original system is 280.2 J,whereas that of the ERS based on the three -chamber hydraulic cylinder and flow regeneration is reduced to 152.7 J,corresponding to an energy -saving rate of 45.50%.Furthermore,the accumulator stores 107.9 J of energy during the boom lowering phase.By leveraging the flow regeneration mechanism,the demand for main pump flow is effectively reduced,resulting in a decrease in the main pump pressure from 2.4 MPa (extension phase ) and 1.7 MPa (retraction phase ) in the original system to 1.9 MPa and 0.0 MPa (flow regeneration phase),respectively.The ERS based on the three -chamber hydraulic cylinder and flow regeneration achieves an energy recovery rate of 67.06% during the boom lowering phase,and the energy saving rate is 45.50%.These findings highlight a significant optimization in overall energy utilization efficiency.[Conclusions ] The proposed ERS based on the three -chamber hydraulic cylinder and flow regeneration exhibits superior energy -saving performance.It not only provides an innovative technical solution for enhancing energy efficiency in construction machinery but also contributes novel research perspectives to energy recovery in hydraulic systems.

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引用本文

李超,程旭,谢作舟,等.三腔液压缸-流量再生能量回收系统节能研究[J].长沙理工大学学报(自然科学版),2025,22(4):125-136,150.
LI Chao, CHENG Xu, XIE Zuozhou. Energy saving research on energy recovery system based on three -chamber hydraulic cylinder and flow regeneration[J]. Journal of Changsha University of Science & Technology (Natural Science),2025,22(4):125-136,150.

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  • 收稿日期:2025-04-10
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  • 在线发布日期: 2025-09-26
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