长沙理工大学学报(自然科学版)
基于非线性超声表面波的轴承钢激光损伤程度表征
作者:
作者单位:

(长沙理工大学 汽车与机械工程学院,湖南 长沙 410114)

作者简介:

通讯作者:

吕铎(1988—)(ORCID:0000-0003-3102-6820),男,讲师,主要从事超声无损检测及智能化检测技术方面的研究。E-mail:lyuduo@csust.edu.cn

中图分类号:

TB559

基金项目:

国家自然科学基金资助项目(52075049);湖南省重点研发计划项目(2022GK2058);长沙市自然科学基金资助项目(kq2208228)


Characterization of bearing steel laser damage degree based on nonlinear ultrasonic surface waves
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(School of Automotive and Mechanical Engineering, Changsha University of Science & Technology, Changsha 410114, China)

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    摘要:

    【目的】针对轴承钢在激光加工过程中易出现表面损伤的情况,研究利用非线性超声表面波对轴承钢激光加工损伤程度进行表征的方法。【方法】利用不同工艺参数的激光对轴承钢GCr15试件进行表面处理,形成不同程度的表面损伤;搭建非线性超声表面波检测系统,测量不同损伤程度下的轴承钢超声表面波的非线性系数,分析损伤程度与表面波非线性系数的关系。【结果】经激光表面处理后,轴承钢的表面波非线性系数变大且与损伤程度成正相关关系,当出现重度损伤时,非线性系数变化更为剧烈;与传统的线性声学参数相比,表面波非线性系数对轴承钢的表面损伤程度更加敏感。对常规线性与非线性声学参数进行归一化处理后,发现波速几乎不受表面损伤程度的影响,声衰减系数随损伤程度的变化率仅为0.25,而表面波非线性系数随损伤程度的变化率为0.98。【结论】利用表面波非线性系数可以对轴承钢表面的激光损伤程度进行有效表征。

    Abstract:

    [Purposes] Surface damage is prone to occur during the process of laser machining of bearing steel. Therefore, a method of characterizing the degree of damage in laser machined bearing steel using nonlinear ultrasonic surface waves are investigated. [Methods]Different laser processing parameters are employed to carry out surface treatment of GCr15 bearing steel specimens, resulting in various degrees of surface damage. A nonlinear ultrasonic surface wave detection system is established to measure the nonlinear coefficient of the ultrasonic surface wave of the bearing steel at different levels of damage, which also analyzed the relationship between the degree of damage and the nonlinear coefficient of the surface wave. [Findings]After laser surface treatment, the nonlinear coefficient of the surface wave on the bearing steel increased, and it is positively correlated with the degree of damage. When severe damage occurred, the change in the nonlinear coefficient became more drastic. Comparing with traditional linear acoustic parameters, the nonlinear coefficient of the surface wave is more sensitive to the degree of surface damage on the bearing steel. After normalizing conventional linear and nonlinear acoustic parameters, it is discovered that the wave velocity is hardly affected by the surface damage level, and the rate of change in the sound attenuation coefficient is only 0.25 with respect to the degree of damage. However, the rate of change in the nonlinear coefficient of the surface wave is 0.98 with respect to the degree of damage. [Conclusions] The use of the nonlinear coefficient of the surface wave can effectively characterize the degree of laser damage on the surface of the bearing steel.

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吕铎,郭昱宏,胡宏伟,等.基于非线性超声表面波的轴承钢激光损伤程度表征[J].长沙理工大学学报(自然科学版),2024,21(2):77-83,103.
LYU Duo, GUO Yuhong, HU Hongwei, et al. Characterization of bearing steel laser damage degree based on nonlinear ultrasonic surface waves[J]. Journal of Changsha University of Science & Technology (Natural Science),2024,21(2):77-83,103.

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  • 收稿日期:2023-04-05
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  • 在线发布日期: 2024-06-06
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