长沙理工大学学报(自然科学版)
非球面磷酸盐玻璃镜片精密热压仿真与实验
作者:
作者单位:

(1.长沙理工大学 机械装备高性能智能制造关键技术湖南省重点实验室,湖南 长沙 410114;2.湖南大学 机械与运载工程学院,湖南 长沙 410082;3.江麓机电集团有限公司 工艺研究院,湖南 湘潭 411100)

作者简介:

唐昆(1980—)(ORCID:0000?0002?6651?240X),男,副教授,主要从事超精密加工及热压成形方面的研究。E?mail:tangkun@csust.edu.cn

通讯作者:

唐昆(1980—)(ORCID:0000?0002?6651?240X),男,副教授,主要从事超精密加工及热压成形方面的研究。E?mail:tangkun@csust.edu.cn

中图分类号:

TH16

基金项目:

国家自然科学基金资助项目(51405034);湖南省教育厅科学研究项目(19B011);湖南省高新技术产业科技创新引领计划项目(2022GK4027);长沙市自然科学基金项目(kq2202200)


Simulation and experiment of precision hot pressing of aspheric phosphate glass lenses
Author:
Affiliation:

(1.Hunan Provincial Key Laboratory of Intelligent Manufacturing Technology for High‑performance Mechanical Equipment, Changsha University of Science and Technology, Changsha 410114, China; 2.School of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China; 3.Technology Research Institute, Jianglu Machinery Electronics Group Co. Ltd., Xiangtan 411100, China)

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    摘要:

    【目的】将精密热压成型的仿真与实验相结合,探究非球面磷酸盐玻璃镜片的热压工艺参数对镜片残余应力、成型质量及光学性能的影响,以满足其高精度批量制造的需求。【方法】首先,在玻璃材料热黏弹性、结构松弛特性及热传递分析的基础上,获得磷酸盐玻璃热力学性能的相关参数值;接着,建立镜片热压成型的有限元模型,分析热压温度、加压载荷、退火速率等工艺参数对成型镜片残余应力及其分布的影响;最后,开展非球面磷酸盐玻璃镜片的精密热压成型实验,探讨上述工艺参数对镜片成型质量(轮廓偏移量、形状精度及表面粗糙度)与镜片中心区域光学性能(折射率、反射率、透过率)的影响规律,并获得优化的成型工艺参数。【结果】提高热压温度,减小加压载荷及降低退火速率均有利于降低镜片的残余应力,最佳热压温度为560 ℃,最佳加压载荷为1.1 MPa,最佳退火速率为0.125 ℃/s;在优化的工艺参数下,两种非球面磷酸盐玻璃镜片的形状精度分别为406.3、829.6 nm,表面粗糙度分别为14.5、15.4 nm,最大轮廓偏移量分别为38.2、75.2 nm,且在400~900 nm检测波长内,透过率均大于86%。【结论】采用仿真分析与实验分析相结合的方法,能较好地探究相应工艺参数对成型规律的影响并起到优化加工条件的作用,优化参数下的成型镜片能满足镜片精度和光学性能的要求。

    Abstract:

    [Purposes] In order to meet the needs of high?precision mass manufacturing, the simulation and experiment of precision hot pressing for aspherical phosphate glass lenses are combined to explore the influence of hot pressing parameters on lens residual stress, molding quality and optical properties. [Methods] Firstly, based on the analysis of the characteristics of thermal viscoelasticity, structural relaxation and heat transfer, the values of glass thermodynamic parameters were obtained. Then, the influence of process parameters such as pressing temperature, load and annealing rate on lens residual stress and its distribution were analyzed by finite element analysis. Finally, the pressing experiments were carried out. The effects of above process parameters on pressing quality such as contour offset, shape accuracy FPV and surface roughness Ra, and optical properties such as refractive index, reflectivity, transmittance of lens central, were discussed. The optimized process parameters were also obtained. [Findings] Increasing pressing temperature, reducing load and annealing rate were all beneficial to reduce lens residual stress. The optimal pressing temperature was 560 ℃, the optimal load was 1.1 MPa, and the optimal annealing rate was 0.125 ℃/s. By using optimized parameters, the FPV, Ra and maximum contour offset of lens aspheric surfaces ASP1 and ASP2 are 406.3, 829.6 nm, 14.5, 15.4 nm, and 38.2, 75.2 nm, respectively.The transmittance was greater than 86% in the detection wavelength of 400~900 nm. [Conclusions] The method of combining the simulation analysis of residual stress with the experimental analysis of molding quality can effectively explore the influence of the corresponding process parameters on the molding law, which play a role in optimizing the processing conditions.The molded lens with optimized parameters can meet the requirements of lens precision and optical properties.

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唐昆,乐江南,胡永乐,等.非球面磷酸盐玻璃镜片精密热压仿真与实验[J].长沙理工大学学报(自然科学版),2022,19(4):19-31.
TANG Kun, YUE Jiangnan, HU Yongle, et al. Simulation and experiment of precision hot pressing of aspheric phosphate glass lenses[J]. Journal of Changsha University of Science & Technology (Natural Science),2022,19(4):19-31.

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  • 在线发布日期: 2023-01-16
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